There is no doubt that it is turning out to be growingly important for manufacturers to adopt industrial automation and that of smart manufacturing capabilities to streamline overall production and enhance profit margins. Manufacturers can advantage largely through industrial automation processes to diminish downtime and offer customer-centric services.
The point is in the past, products were more level of standardized. The need signals were consistent and predictable. Underlying supply chains and systems were somewhat simple. Current processes were able to fulfil the efficiency as well as quality standards as needed by customers. However, unfortunately this is not the case anymore. Perhaps, it is the reason why Top industrial automation companies are blooming int eh present time.
In the present day time, the world economy has turned out to be interconnected. Consumers have turn out to be choosier in their selection of goods and that of services. It is forcing demand cycles to lessen their turnaround times and yield more level of productivity. Dynamic market trends are convincing manufacturers to deliver quality type of products in lesser time. Moreover, there is no doubt that the market is flooding with new level of competitors. They’re trying to get their share of the lucrative industrial market. And they are all set to use any technology or platform to simply form up or create a unique selling proposition that can beat their overall competitors.
Yu knows aspects like product quality, customization, that of after sales service, delivery time and even availability have turn out to be increasingly important by the day. Iot and industrial automation propose to simply address such types of problems and provide effective solutions that can enhance production levels, lessen up the operational downtime and make better level of utilization of manufacturing resources.
What to know about industrial automation?
Industrial automation can be broadly understood as a system including interacting technologies and automated control devices that end up into automatic functioning of manufacturing operations and that of controlling them in the absence of significant human intervention. The automation procedure characteristically uses devices like that of pcs, plus, paces, and more and diverse types of industrial communication technologies.
Traditional manufacturing processes and fresh technologies have actually evolved with time to give rise to modern day industrial automation processes. Moreover iot automated systems can work actually round the clock without any stoppage. So, earlier, the prime purpose of automating an industrial plant was to boost productivity levels and diminish waste. Moreover, automated procedures replace manual labour. This is something that helps companies to save on labour wages and that of advantages.
Currently manufacturing needs have evolved to encompass flexibility in the manufacturing process and generate goods of high quality. For example, in the realm of automobile industry, pistons can get installed in engines manually as well as that of by automated processes. While doing it manually, the mistake rates fluctuate between 1% to that of 1.5%. But the rates are lessened up to that of 0.00001% once performed through automated processes. Indeed, such a thing can help auto manufacturers to save substantially upon replacement costs as specific car models can get expensive to buy.
Convincing Reasons to opt for Industrial Automation
Actually manifold reasons are there that companies opt for industrial automation systems and a few of them are like:
High level of productivity
Manufacturers can hire hundreds and thousands of workers and have them work across the clock to enhance production levels. Even after doing that the plant still needs to be closed for upkeep and repairs, and on holidays. So, this is not possible to have a complete production up time.
Industrial iot automation aids to attain close to complete up time by working round the clock and entire week and 356 days a year. It heads to a dramatic increase in levels of production. Iot based predictive maintenance abilities further helps to prepare companies or business deal with breakdowns in a lot better way and lessen operational downtime.
High level of Quality
Automated devices and robots don’t really tire or experience exhaustion like humans do. They don’t really get bored and loose work concentration . So, they hardly make any errors. The thing is this automation reduces errors and aids to augment the overall quality standards.
High level of flexibility
Human beings do need training for new processes. Adding a new level of task in the assembly line ends up into many training hours for operators. Besides, operators need to get used to fresh sets of processes which takes time. Companies need to suffer the loss incurred because of the overall reduced production and trainer charges.
Manufacturing robots and devices can easily be programmed to do diverse types of tasks. New processes and methods can be smoothly and instantly integrated in the manufacturing process. Fresh production abilities can be availed at affordable expense. This enhances production flexibility.
Better information accuracy
Management requires production related data to make informed moves or decisions. Data collection, if done manually, may actually prove to be costly. Moreover, there might even be instances of human errors while gathering the overall data. So manual data has to get verified and checked for dependability before it can get used for any thoughtful purposes.
The factory automation procedure gathers data automatically from sensors and devices. So it’s not needed or required to sanitize it. Moreover, data can be even obtained frequently as and when needed. Managements can easily acquire the most recent data before undertaking any sort of important decisions.
Advanced level of safety
Certain type of industrial environments is absolutely risky to work in. Many industrial procedures use strong chemicals and heavy electrical voltage to simply manufacture goods. Workers and operators safety can be a really concern in such cases. Companies need to provide, in some cases, huge financial compensation in the event of work related accidents. Industrial automation systems actually make the production line absolutely safe for operators to simply work in. Robots handle all type of hazardous procedures, tasks and work.
To sum up , you can make the most of automation for your business once you speak with industrial automation companies and ensure that you have the most apt solutions for you.